Prerequisites for joining the course is
i. Minimum 2 year of industrial experience,
ii. Basic knowledge on continuous improvement
iii. Basics of Minitab software interface
iv. Completion of greenbelt (accredited by CSSC preferrably) will be an added advantage.
Week – 1 : Session – 1 (8 hours)
History of Lean & Understanding of Lean
Eight elements of Lean, 5S
Basics of Six Sigma,
History of Six Sigma & Continuous Improvement
Deliverables of a Lean Six Sigma Project
Six Sigma Roles & Responsibilities
Basic Six Sigma Metrics
Week – 1 : Session – 2 (8 hours)
Project Identification
Kano Model
Balanced Scorecard
CTQ drill down
Project prioritization
Week – 2 : Session – 3 (8 hours)
Define Phase
ü Decision Tree, SIPOC
ü Project charter
ü Project Management
ü Change Management
Week – 2 : Session – 4 (8 hours)
Measure Phase
ü Process Mapping
ü Data Collection
ü Measurement System Analysis
ü Process Capability Analysis
Handling of Non-Normal data
Week – 3 : Session – 5 (8 hours)
Analyse Phase
ü Root Cause Analysis
ü FMEA
ü Hypothesis Testing
ü Measuring & Modelling relationship
ü Gap Analysis
Week – 3 : Session – 6 (8 hours)
Improve Phase
ü Generate Solution Ideas
ü Design of Experiments
ü Solutions Prioritization
ü Full Scale Implementation
Week – 4 : Session – 7 (8 hours)
Control Phase
ü Control Methods
ü Statistical Process Control
ü Lean Tools for Control
ü Control plan
Week – 4 : Session – 8 (8 hours)
Simulation using Flexsim
Case Studies:
i. Simulating Throughput
ii. Resource Utilization Simulation
iii. Line & U loop production cases simulation
iv. Simulating push & pull type production
Week – 5 : Session – 9 (8 hours)
Simulation using Flexsim
Case Studies
v. Line balancing
vi. Batch VS Single piece flow
vii. Inventory handling / control
viii. Equipment performance validation
Week - 5: Session - 10 (8 hours)
Change Management
Conflict Management
Emotional Intelligence
Week - 6: Session - 11 (8 hours)
Demonstration on completed Sixsigma project Part - 1
Week - 6: Session - 12 (8 hours)
Demonstration on completed Sixsigma project Part - 2
Certificate Template
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