Prerequisites for joining the course is

i. Minimum 1 year of industrial experience,

ii. Basic knowledge on process safety


Week – 1 : Session – 1 (3 hours)

Introduction of process safety related to chemical reactivity hazards

Parameters to define the design of safe chemical process

Overview & Identification of chemical reaction hazards 

 

Week – 1 : Session – 2 (3 hours)

Assessment of chemical reaction hazards

Heat of reaction for exothermic reactions

Thermal instability

Testing flow for chemical reaction hazard assessment

Testing requirement

 

Week – 2 : Session – 3 (3 hours)

Changes that significantly affect the chemical reactivity during Tech transfer

Kilo lab to plant scale during scale-up

Process changes

 

Week – 2 : Session – 4 (3 hours)

Extrapolation of testing data

Criticality classes of reaction

Scenarios of interpreting process risks based on test report

 

Week – 3 : Session – 5 (3 hours)

Overview of process incidents related to

Thermal hazards & Dust explosion

Overview of Vent Sizing, Relief devices (Selection of SRV & RD)

Queries

 

Week – 3 : Session – 6 (3 hours)

Process Safety Management

Process Safety Information (PSI)

Hazard Analysis (HA)

Management of change (MOC)

Pre – startup safety review (PSSSR)

 

Week – 4 : Session – 7 (3 hours)

Workout on PSI & Hazard Analysis (HA)

 

Week – 4 : Session – 8 (2 hours)

Assessment


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